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School of Polymer Science and Engineering

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From Baby Diapers to Bridge Decks: Using Polymer Science to Improve Concrete

Polymer hydrogels have many industrial uses, from injectable drug-delivery and self-healing materials to the superabsorbent particles used in baby diapers and as soil additives. This presentation will describe the design and use of hydrogel particles as internal curing agents in high-performance concrete. These particles release water as the cement cures, preventing self-desiccation and increasing the concrete’s strength, durability, and service life. Since 2012, we have conducted experiments at Purdue using custom synthesized hydrogel particles to determine the relationship between the chemical and physical structures of the hydrogels and their overall internal curing performance. Construction practitioners commonly assume that hydrogel internal curing agents are chemically inert within concrete mixtures. However, our more recent results have shown that instead, the presence of hydrogel particles of certain compositions – including acrylamide-rich particles and composite particles containing silica – encourages the formation of high-strength inorganic phases within the cement microstructure, thus forming a more dense and durable concrete. We have also shown that the presence of multivalent cations that naturally occur in hydrating cement actually decreases the swelling capacity and sorption kinetics of the hydrogel particles to the point where some compositions displayed fast deswelling behavior and the formation of a mechanically stiff outer shell. Ongoing work is now focused on optimizing the chemistry of the polymer hydrogels to tune and control the microstructure of the concrete, with the ultimate goal of designing new concrete mixtures with increased performance and durability.

Kendra ErkKendra Erk is an Associate Professor of Materials Engineering at Purdue University in West Lafayette, Indiana. Before joining Purdue in 2012, she was a National Research Council Postdoctoral Research Associate in the Polymers Division of the National Institute of Standards and Technology (NIST, Gaithersburg, MD). She received her Ph.D. in 2010 from Northwestern University (Materials Science and Engineering) and her B.S. in Materials Engineering in 2006 from Purdue University. Dr. Erk was the recipient of an NSF CAREER Award in 2015 for her work on hydrogel-based internal curing agents for high-performance concrete. The overall goal of Dr. Erk’s research at Purdue is to develop a better understanding of important structure-property-processing relationships in a wide range of soft materials and complex fluids with engineering relevance, from polymer hydrogels to surfactant-oil-water emulsions. Characterizing the deformation and rheology of the materials is of primary interest, with an emphasis on understanding molecular-level phenomena through experimentation on model systems.

@PurdueSoftMSE, http://soft-material-mechanics.squarespace.com/

 

Design and Development of New Polymeric Intumescent Coatings 

Two major trends are in opposition, namely an increasing usage of polymeric materials in packaging and home construction and increasing government restrictions on the usage of common fire retardants. The latter include halogenated organics, long known for their efficacy but now under scrutiny regarding toxicity. New approaches are urgently needed to address the need for fire suppression formulations, either as additives or coatings, which are environmentally acceptable and sustainable. Toward that end, our laboratory has given increasing attention to intumescent coatings that can promote a significant delay of combustion of, for example, cardboard and wood.  The presentation will commence with a brief story about the initial inspiration for our work (Lake Erie algae), followed by efforts to (1) retard the combustion of open-cell urethane upholstery foam using sol-gel silica deposition, (2) replace boric acid in intumescent coatings, and (3) develop unique formulations exhibiting 'super-intumescence' for extended fire protection of cardboard, wood and common plastics.  Fundamental insights will be shared along with opportunities for further improvements.  
 
References: D. J. Brannum, E. J. Price, D. Villamil, M. Brannum, S. K. Kozawa, C. Berry, R. Semco, and G. E. Wnek, “Flame-Retardant Polyurethane Foams: One-Pot, Bioinspired Silica Nanoparticle Coating,” ACS Applied Polymer Materials, 1, 2015 (2019); E. J. Price, J. Covello, A. Tuchler and G. E. Wnek, “Intumescent, Epoxy-based Flame Retardant Coatings Based On Poly(acrylic acid) Compositions,” ACS Applied Materials and Interfaces, 12, 16, 18997 (2020); E. J. Price, J. Covello, R. Paul and G. E. Wnek, “’Super-Intumescent’ Coatings for Prolonged Fire Protection of Cardboard and Wood,” SPE Polymers, 2, 153 (2021); R. Paul, E. J. Price, A. Roy and G. E. Wnek, “Nitrogen and phosphorus codoped amorphous carbon aerogel for efficient suppercapacitor applications: polymer-based, scalable production at low cost,” Advanced Energy and Sustainability Research, DOI: 10.1002/aesr.202100070


Gary WnekGary Wnek is the Joseph F. Toot, Jr., Professor of Engineering and Professor and Chair of Macromolecular Science and Engineering at Case Western Reserve University.  His research interests include fibrous polymers and gels for applications in drug delivery and regenerative medicine, synthetic macromolecular constructs that mimic physiological functions, processing of polymer multi-layer and polymer fiber/matrix composites, and flammability mitigation of common polymers. He has authored or co-authored over 200 publications and holds 36 US patents.  Gary earned his Ph.D. In Polymer Science and Engineering at the University of Massachusetts, Amherst, in 1980, and his B.S. Degree in Chemical Engineering at Worcester Polytechnic Institute in 1977.   
 
https://www.wnekgroup.com 

 

New Perspectives on the Fiber Spinning of Biomass Polymers 

The extrusion of melt-spun fibers dominates the US manufacturing industry for apparel and engineered fibers. However, this solvent-less approach comes short of ‘green innovations’ for a wider host of biomass to be converted into fibers for consumer fashion and technical applications. In this talk, we will explore the necessity for manufacturing expertise in the area of solution spinning, so that biorenewable polymers like cellulose and lignin can be fully utilized in the next generation green economy. Industrially relevant approaches to improving the processing and properties of fibers manufactured from biomass and their blends are discussed, along with insight on how micro- to macroscale structures develop as a result of molecular interactions.


Dr. Ericka FordSince July 2014, Dr. Ericka Ford has retained a joint appointment of Assistant Professor between the Department of Textile Engineering, Chemistry and Science (TECS) of the Wilson College of Textiles and with The Nonwovens Institute (NWI), where she teaches fundamental and advanced courses on polymers, fiber science and extrusion, and materials characterization. The Ford Team is engaged in scholarly research and industry collaborations on the following research thrusts: 1) Sustainable, low-cost manufacturing of carbon fiber precursors, 2) Circular manufacturing within the textile fiber industry, and 3) Textile nanotechnologies for environmental remediation & functionality. This approach has garnered 13 industry-sponsored projects, including subcontracts funded by the Department of Defense Small Business Technology Transfer (STTR) grants, and resulted in three exclusively licensed patents. During its inaugural year, Dr. Ford became a 2021 Goodnight Early Career Innovator in recognition of the Ford’s team commitment to STEM education. The Ford team’s extension and engagement efforts were formally recognized by the NC State 2020 Outstanding Faculty Extension Award. In partnership with green, biochemical companies, Dr. Ford was awarded the prestigious and highly competitive Chancellor Innovation Fund (CIF) and has participated in the regional NC State I-CORPS program to scale fundamental, University research towards commercialization. 

Dr. Ford earned her bachelors and doctoral degrees in polymers and textile fiber engineering from Georgia Institute of Technology and a masters degree in polymer science from The University of Southern Mississippi. From 2013-2014, she was selected as a National Research Council Postdoctoral Fellow in Chemical and Biological Defense Science & Technology at the US ARMY Natick Soldier Research, Development and Engineering Center.

 

 

Polymer Informatics and High-Throughput Experimentation to Help Us Discover New Sustainable Polymers 

Humanity is headed for a series of sustainability crises, and our pace of innovation and technology transition must substantially accelerate to avoid their worst effects.  In particular, our widespread adoption of polymers, which has enabled an era of unprecedented increase in the global standard of living due to clean water, uncontaminated food, and wider provision of health care, has led to a waste crisis of daunting proportions that is accelerating exponentially with our growing polymer production.  Addressing this issue without compromising on the societal benefits that polymers bring urgently demands the discovery of materials.   
In speaking to many broad constituencies in the polymer development pipeline, we learned that the largest roadblocks to faster innovation are the friction and barriers in our knowledge sharing ecosystem.  Despite these well-known issues, polymer science has lagged substantially behind other branches of chemistry in applying informatics tools because polymers present several unique challenges for data science:  (1) stochastic structures, (2) small and disparate data, (3) challenging nomenclature, and (4) multi-scale chemistry and physics.  To address these issues in data sharing, we have invented new representations for polymer chemical structure formulas (BigSMILES), data schemas that allow data to be organized in a way that preserves the structure of the way it was generated (PolyDAT and CRIPT), and a new polymer chemical structure search language (BigSMARTS).  These tools are being made publicly available through our non-profit CRIPT project which is developing and maintaining a FAIR database for polymer data. 
We are realizing the promise of these tools as drivers for our own high-throughput experimentation, exploiting them to facilitate the development of quantitative structure-property relationship (QSPR) predictions for degradability in polymers.  Using parallel batch synthesis, we have prepared a library of over 600 different polyesters from over 100 unique monomers representing all major routes to polyesterification and a diverse set of heteroatom functionalities.  We have then adapted the clear zone assay for bacterial screening into a high-throughput assay for polymer biodegradation, allowing the entire library to be screened in a mater of months.  Using our digital tools to ingest and organize the data, we can then apply different models for prediction of degradation rates based on chemical structure.  Importantly, the open format of this project allows us to share and merge our data with others, synergizing efforts to improve the predictive capability of the models.  The goal is that this technique can be used in order to predict the biodegradability of polymers synthesized using proposed new monomers derived from biosynthetic pathways even before they are prepared. 


Bradley Olsen is the Alexander and I. Michael Kasser Professor of Chemical Engineering at MIT.  He earned his S.B. in Chemical Engineering at MIT, his Ph.D. in Chemical Engineering at the University of California – Berkeley, and was a postdoctoral scholar at the California Institute of Technology.  He started as an assistant professor at MIT in December 2009.  Olsen’s research expertise is in materials chemistry and polymer physics, with a particular emphasis on molecular self-assembly, protein materials, polymer networks, and polymer informatics.  He is a fellow of the ACS and member of APS and AIChE. 
  

Synthesis and Application of Super-Soft Elastomers 

Traditional elastomers—for example, rubber bands and car tires—have an inescapable lower bound on stiffness that limits their performance in many advanced applications. This talk will discuss a relatively new class of materials known as super-soft elastomers that breaks the conventional paradigm in mechanical properties by exploiting a molecular architecture known as “bottlebrush” polymers. We have developed simple synthetic strategies to create super-soft elastomers from easy-to-access macromonomer building blocks via grafting-through polymerization and versatile processing techniques to crosslink bottlebrushes with light using benzophenone chemistry that facilitates device integration. The utility of this material platform will be demonstrated by designing high sensitivity pressure sensors and new inks for extrusion-based 3D printing.


 

Christopher BatesChristopher M. Bates earned a B.S. degree in Chemistry at the University of Wisconsin–Madison in 2007 and received a Ph.D. from The University of Texas at Austin in 2013 under the guidance of C. Grant Willson. After a postdoc with Robert H. Grubbs at the California Institute of Technology, Christopher moved to the University of California, Santa Barbara in 2016 as an Assistant Professor in the Materials Department.  

Modern Approaches to Functional and Sustainable Thermoplastics 

Plastics are the largest synthetic consumer product in the world, with an annual production of over 360 million metric tons annually. Despite the structural diversity enabled by modern advances in polymer synthesis, greater than 60% of world plastic production remains dominated by polyolefins. These high-volume, low-cost engineering thermoplastics are made from a small sub-set of petroleum derived monomers and demonstrate diverse thermomechanical properties, attractive chemical resistance, and excellent processability. Creating sustainable materials that compete with the performance and value proposition of polyolefins is a grand challenge for the field of polymer science. The goal of research in the Leibfarth group is to develop synthetic methods that transform readily available starting materials into functional and sustainable thermoplastics with molecular-level precision. This goal informs our two complementary approaches that seek to 1) leverage chemo- and regioselective C–H functionalization of polyolefins to enhance the properties of these venerable materials and 2) develop stereoselective polymerization methods that engender emergent polymer properties from simple chemical building blocks. These concepts have resulted in platform synthetic methods that enhance the thermomechanical, adhesion, and transport properties of polyolefins while also uncovering mechanistic insights that broadly inform synthetic method development.


Frank Leibfarth attended the University of South Dakota, where he was a Goldwater Scholar and graduated in 2008 with degrees in Chemistry and Physics. In that same year, he began a Ph.D. program in chemistry at the University of California Santa Barbara under the direction of Professor Craig J. Hawker. In 2013, Frank received the NSF Science, Engineering, and Education for Sustainability fellowship to pursue his postdoctoral studies at Massachusetts Institute of Technology under the direction of Professor Timothy F. Jamison. He began his independent career in 2016 at the University of North Carolina, where he is an assistant professor in the Chemistry Department. The overarching goal of the Leibfarth group is to discover new functional materials, understand their structure–property relationships, and ultimately provide tools for chemists, biologists, and engineers to harness the vast potential of synthetic macromolecules. Professor Leibfarth has received the NSF CAREER Award, Sloan Research Fellowship, Cottrell Scholar Award, Camille Dreyfus Teacher–Scholar Award, Beckman Young Investigator Award, Herman Mark Young Scholar Award, and the Tanner Award for Excellence in Undergraduate Teaching.   
 
 

 

Ionic Liquids as Antifouling Polymeric Nanoparticle Coatings

One of the major challenges facing intravenous nanoparticle administration is the formation of protein coronae on the surface of injected nanoparticles, which prevents them from reaching the target tissue. Biocompatible ionic liquids (ILs) have been shown to have tunable interactions with biomolecules including proteins and are prone to rearrangement on charged surfaces. We show that this can be exploited to use designer protein avoidant-ionic liquids as polymeric coatings, which can protect the nanoparticle from being fouled by serum proteins in the blood. When the IL coated poly(lactic-co-glycolic acid) (PLGA) particles are injected into mice, they show reduced clearance compared to control poly(ethylene glycol) or bare PLGA particles. Instead of lung, kidney or splenic deposition, the IL-particles accumulate in the lung tissue after hitching a ride on red blood cells post-injection. This talk will discuss the development of ionic liquids for efficacious nanoparticle drug delivery, elucidate the lessons learnt thus far, describe the many challenges to come, and highlight the opportunities that arise at the intersection of physical chemistry and bioengineering.


Eden TannerDr. Eden Tanner completed her undergraduate degree with Honors in Advanced Science as a Chemistry major at the University of New South Wales, Sydney, Australia. She earned her doctorate in Physical and Theoretical Chemistry at the University of Oxford and completed her Postdoctoral Research Fellowship at Harvard University working with Samir Mitragotri. As of August 2020, Dr. Tanner is an Assistant Professor in the Department of Chemistry and Biochemistry at the University of Mississippi. The Tanner Lab works at the interface of Chemistry and Bioengineering to solve outstanding biomedical challenges, with a particular focus on the use of ionic liquids in nanoparticle drug delivery. 

 

Manipulating Time with Entropy

Glass transition, the process of falling out of equilibrium for a supercooled liquid, has long been a topic of intense theoretical work. A key factor in this process is rapidly increasing relaxation times in supercooled liquids, which is related to the rapid loss of configurational entropy. However, structure/property relationships are difficult to directly predict in glassy systems as controlling entropy is non-trivial. In most existing studies, intermolecular interactions are used to control the local glass structure and dynamics. Here we demonstrate that configurational entropy can be strongly varied under extreme nanoconfinement. In these conditions, both entropic (intra-molecular) and enthalpic (interactions with interfaces) degrees of freedom for a supercooled liquid can be controlled, leading to a better understanding of the effect of entropy on relaxation times. Extreme nanoconfinement is achieved through confining polymers or molecular glasses in densely packed nanoparticle films of various sizes. These composite materials also have interesting functional properties such as resistance to thermal and UV degradation and better mechanical properties, which can all be achieved through manipulation of entropy. 


Zahra Fakhraai Zahra Fakhraai received her B.Sc. and M.Sc. degrees in physics from Sharif University of Technology in Iran. She then joined Jamie Forrest’s group at the University of Waterloo from 2003 to 2007, to study the dynamics of polymers in thin films and on their surfaces. She received the 2007 American Physical Society’s Padden Award for her work towards her Ph.D. After two postdoctoral fellowships at the University of Toronto (Gilbert Walker’s group, 2008-09) and the University of Wisconsin-Madison (NSERC post-doctoral fellowship, 2009-11, Mark Ediger’s lab) she joined the Department of Chemistry at the University of Pennsylvania where she is currently an Associate Professor with a secondary appointment at the Department of Chemical and Biomolecular Engineering. Her group at Penn combines experiments and modeling to explore structure, dynamics, and optical properties of amorphous materials at nanometer length scale. Zahra is a member of the American Physical Society, American Chemical Society, Materials Research Society, and the American Association for the Advancement of Science. She is the recipient of the NSF Career award (2014), Sloan fellowship in Chemistry (2015), the Journal of Physical Chemistry JPC-PHYS lectureship award (2017), the APS Dillon Medal (2019), and the Dean’s Award for Mentorship of Undergraduate Research (2021).

Rigid Coplanar π-Conjugated Macromolecules and Polymer Networks

 

Backbone conformation and rigidity are essential factors in determining the properties of macromolecules, as well as the associated supramolecular assemblies and bulk materials. Pursuing a rigid and coplanar molecular conformation often represents one of the primary objectives when designing and synthesizing conjugated polymers for electronic and optical applications. This goal can be achieved by imparting a ladder type constitution in the polymer backbone. In this lecture, I first describe our efforts to synthesize ladder type π-systems fused by various types of bonds, including kinetically formed covalent bonds, thermodynamically formed covalent bonds, N→B coordinate bonds, and hydrogen bonds, in order of increasing dynamic character. The subsequent section discusses the characteristic properties of selected examples of these ladder type π-systems, in comparison with control compounds that are not rigid and coplanar, particularly focusing on the optical, electronic, and electrochemical properties. I will also introduce our work on porous ladder polymer networks that feature entropically favorable gas adsorption. 

Reaction Scheme

References
(1)      Lee, J.; Li, H.-B.; Kalin, A. J.; Wang, C.; Yuan, T.; Olson, T.; Li, H.-Y.; Fang, L.* Extended Ladder-Type Benzo[k]tetraphene-Derived Oligomers. Angew. Chem. Int. Ed., 2017, 56, 13727–13731.
(2)      Zou, Y.; Ji, X.; Yuan, T.; Stanton, D. J.; Cai, J.; Lin, Y.-H.; Naraghi, M.; Fang, L.* Synthesis and Solution Processing of a Hydrogen-Bonded Ladder Polymer. Chem, 2017, 2, 139−152.
(3)      Zhu, C.; Ji, X.; You, D.; Chen, T. L.; Mu, A. U.; Baker, K. P.; Klivansky, L. M.; Liu, Y.; Fang, L.* Extraordinary Redox Activities in Ladder-Type Conjugated Molecules Enabled by B←N Coordination-Promoted Delocalization and Hyperconjugation. J. Am. Chem. Soc., 2018, 140, 18173–18182.
(4)      Zhu, C.; Kalin, A. J.; Fang, L.* Covalent and Noncovalent Approaches to Rigid Coplanar π‐Conjugated Molecules and Macromolecules. Acc. Chem. Res., 2019, 52, 1089–1100.
(5)      Ji, X.; Xie, H.; Zhu, C.; Zou, Y.; Mu, A. U.; Al-Hashimi, M.; Dunbar, K. R.; Fang, L.* “Pauli Paramagnetism of Stable Analogues of Pernigraniline Salt Featuring Ladder-Type Constitution” J. Am. Chem. Soc. 2020, 142, 641–648. DOI: 10.1021/jacs.9b12626.
(6)      Che, S.; Pang, J.; Kalin, A. J.; Wang, C.; Ji, X.; Lee, J.; Li, J.; Tu, X.; Zhang, Q.; Zhou, H.-C.; Fang, L.* “Rigid Ladder-Type Porous Polymer Networks for Entropically Favorable Gas Adsorption” ACS Materials Lett. 2020, 2, 49–54. DOI: 10.1021/acsmaterialslett.9b00434. 
 

Lei FangLei Fang obtained his BS (2003) and MS (2006) degrees from Wuhan University. He began his PhD study at University of California Los Angeles, and received the degree at Northwestern University in 2010, mentored by Professor Sir Fraser Stoddart. Subsequently, he spent two and a half years at Stanford University as a postdoctoral scholar working with Professor Zhenan Bao. Lei Fang is now an Associate Professor in the Department of Chemistry at Texas A&M University, where he leads a multidisciplinary research team focusing on functional organic materials. His achievements on research and education have been recognized by a number of awards and honors, including the Kaneka Junior Faculty Award (2015), NSF CAREER Award (2017), Montague Center for Teaching Excellence Scholarship (2017), Polymers Young Investigator Award (2018), the Texas A&M University Presidential Impact Fellowship (2020), and the Humboldt Research Fellowship for Experience Researchers (2022). Lei Fang has published over 90 peer-reviewed publications and given >70 invited lectures. 

 

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